Royal Appliance Air Furnace User Manual

29733 R2 06/01/2003 Installation, Operation and Maintenance Manual Oil Fired Warm Air Furnace HO-B Series Up-flow or Horizontal ModelTHE INSTALLAT

29733 R2 06/01/2003 10The power requirements for the HO-B Series models are: 120 VAC, 1 Æ, 60 Hz., 12A. 5-ton models: 120 VAC, 1 Æ, 60 Hz., 16A. Ac

29733 R2 06/01/2003 11The furnaces may be installed with a one-pipe system with gravity feed or lift. The maximum allowable lift on a single line sy

29733 R2 06/01/2003 12CHECK THE ALIGNMENT OF THE COMBUSTION CHAMBER AND OIL BURNER BEFORE FIRING. IT IS POSSIBLE FOR THE COMBUSTION CHAMBER TO SHIFT

29733 R2 06/01/2003 13Figure 6: Test port location for smoke test vertical. PROCEDURE: Start the burner and allow it to run at least ten minutes.

29733 R2 06/01/2003 14 IF THE FURNACE FAILS TO IGNITE, CHECK THE OIL TANK FUEL GAUGE. IF THE FUEL GAUGE SHOWS THAT OIL IS PRESENT, PRESS THE RESET B

29733 R2 06/01/2003 15 THE BELT DRIVE COMPONENTS OPERATE AT HIGH SPEEDS AND CAN EASILY SNAG LOOSE CLOTHING, CAUSING SERIOUS PERSONAL INJURY. THIS PR

29733 R2 06/01/2003 16B: Annual Service By Contractor THE COMBUSTION CHAMBER (FIREPOT) IS FRAGILE. USE CARE WHEN INSPECTING AND CLEANING THIS AREA

29733 R2 06/01/2003 17motor wiring, or replace the fan belt. Finally, restore power to the furnace. E) Operate the furnace through a minimum of th

29733 R2 06/01/2003 18 TABLE A-1 BECKETT AFG OIL BURNER SET-UP BECKETT AFG SERIES OIL BURNERS FURNACE MODEL OUTPUT BTU/Hr BURNER MODEL NOZZLE P

29733 R2 06/01/2003 19 TABLE A-3 DIRECT DRIVE BLOWER SET-UP BLOWER SET-UP COOLING CAPACITY 0.20 in. w.c. 0.50 in w.c. FURNACE MODEL BLOWER MOTOR

29733 R2 06/01/2003 2 How to read an Oneida Royal Model Number: HO – B – 120 F B A 4 In the above example, the furnace i

29733 R2 06/01/2003 20TABLE A-5 BELT DRIVE BLOWER SET-UP Blower Set-Up Model HO-B 0.20 in. w.c. 0.50 in. w.c. Cooling Capacity Pulley Pulley Bonne

29733 R2 06/01/2003 21GENERAL DIMENSIONS Table A-6: General Dimensions (inches) Plenum Openings Cabinet Supply Air Return Air Flue Width A Depth B

29733 R2 06/01/2003 22WIRING DIAGRAM: OIL FURNACE WITH ST9103 EFT & R7184 CONTROL Appendix B WIRING

29733 R2 06/01/2003 23WIRING DIAGRAM: OIL FURNACE WITH ST9103 EFT & RIELLO OIL BURNER Appendix B WIRING

29733 R2 06/01/2003 24WIRING NOTES: HO-B SERIES OIL FURNACE CONTINUOUS FAN OPERATION: The ST9103 EFT has provisions to run the blower motor continuo

29733 R2 06/01/2003 25R7184 DETAILED SEQUENCE OF OPERATION Power is applied to unit. The R7184 completes a self-diagnostic procedure. If no light o

29733 R2 06/01/2003 26 IDLE STATE THERMOSTAT CALLS FOR HEAT SAFETY CHECK FOR FLAME (5 SEC.) BURNER MOTOR & IGNITOR START SOLENOID VALVE OPENS

29733 R2 06/01/2003 27 RIELLO 40F3 TROUBLESHOOTING CHART Thermostat is calling for heat, burner is not running.Reset control box. Burner Starts Burn

29733 R2 06/01/2003 28 Burner Locks Out After Trial For Ignition · Low resistance or no contact on starting circuit of coil, terminals #2

29733 R2 06/01/2003 29TABLE C-1: ST9103 DETAILED SEQUENCE OF OPERATION Mode Action System Response HEAT Thermostat calls for heat. ("W"

29733 R2 06/01/2003 3Table of Contents 1. Introduction...

29733 R2 06/01/2003 30 Continued from last page Mode Action System Response Limit switch string opens. (continued) d. Circulating fan runs as long

29733 R2 06/01/2003 31R7184 LED DIAGNOSTIC LIGHT The LED diagnostic light has several functions. It indicates the state or mode in which the oil bur

29733 R2 06/01/2003 32CHECK OIL PRIMARY CONTROL AND IGNITOR If the trouble does not appear to be in the burner or ignition hardware, check the oil p

29733 R2 06/01/2003 33 · Table C-3: R7184 Troubleshooting continued from previous page Procedure Status Corrective Action Burner starts. Trouble

29733 R2 06/01/2003 34 Table C-3: R7184 Troubleshooting continued from previous page Procedure Status Corrective Action Burner starts. Trouble in

29733 R2 06/01/2003 35 Table C-3: R7184 Troubleshooting continued from previous page Procedure Status Corrective Action Burner locks out. Go to s

29733 R2 06/01/2003 36 Table C-3: A Troubleshooting continued from previous page. Procedure Status Corrective Action Indicator light is on. Repla

29733 R2 06/01/2003 37 TABLE C-4: SYSTEM & GENERAL TROUBLESHOOTING, continued from previous page Problem Possible Cause Remedy No fuel oil. Ch

29733 R2 06/01/2003 38 TABLE C-4: SYSTEM & GENERAL TROUBLESHOOTING, continued from previous page Problem Possible Cause Remedy Electrodes out

29733 R2 06/01/2003 39TABLE C-4: SYSTEM & GENERAL TROUBLESHOOTING, continued from previous page Problem Possible Cause Remedy Airflow blocked

29733 R2 06/01/2003 4 1. INTRODUCTION Please read these instructions completely and carefully before installing and operating the furnace. The fur

29733 R2 06/01/2003 40HOME OWNER’S REFERENCE TABLE: Installation Contractor: Model No. Serial No. Date Installed Contractor Contact Address

29733 R2 06/01/2003 5NOTE: The recommended installation clearances do not take into consideration the clearances necessary to replace the air filter

29733 R2 06/01/2003 6NON-SUSPENDED INSTALLATION Maintain clearances to combustibles as outlined in Table 1. Installation on a combustible floor requ

29733 R2 06/01/2003 7Figure 2: Common Chimney Problems 6. CHIMNEY VENTING The chimney must be sized correctly and be in good repair. If the chimney

29733 R2 06/01/2003 8Table 2: Common Chimney Problems - continued Key Trouble Diagnostic Remedy K Smoke pipe extends into chimney. Measurement of

29733 R2 06/01/2003 9installed in accordance to the instructions supplied with the regulator. 8. FURNACE CONTROLS The furnace is controlled by eit